Metal 3D Printing Without Metal Printers: How ColdMetalFusion Is Changing Manufacturing

With Cold Metal Fusion (CMF) technology and the qualification of the Sinterit Lisa X platform, manufacturers can now explore metal 3D printing without investing in traditional metal printers,  using a polymer SLS system instead.

This development represents a major shift toward accessible, scalable metal manufacturing.

What Is Cold Metal Fusion (CMF)?

ColdMetalFusion (CMF) is a sinter-based metal additive manufacturing technology developed by Headmade Materials.

Unlike laser-based metal printing technologies, CMF separates the process into two clear stages:

1️   Green Part Printing

Metal feedstock containing metal powder and a thermoplastic binder is printed on a polymer SLS system.
Only the binding powder is melted during printing  at low temperatures below ~80°C  while the metal powder remains solid.

2️   Debinding & Sintering

The printed green parts are debound then processed in a furnace, where the binder is removed and metal particles fuse into a dense, fully metallic component.

Key difference:
Metal properties are achieved during sintering, not during printing.

Why CMF Works on Polymer SLS Systems

CMF feedstocks are engineered to work specifically on polymer powder bed fusion (SLS) platforms.

During the printing process:

  • Only the binder melts
  • Thermal load remains low
  • Surrounding powder naturally supports the part

This enables:

  • Support-free printing in most cases
  • Efficient nesting and stacking of parts
  • Reuse of powder
  • Mechanically stable green parts

The result is a simpler, more flexible metal AM workflow compared to conventional metal printing.

Lisa x
Sinterit Lisa X SLS 3D Pinter

Sinterit Lisa X Qualified for CMF

Headmade Materials has officially qualified the Sinterit Lisa X for printing CMF metal feedstocks.

This qualification confirms that:

  • Sinterit Lisa X SLS 3D printer is suitable for CMF green-part production
  • Process stability meets CMF requirements
  • CMF can be produced on an industrial polymer SLS platform, not a metal printer

It’s an important milestone toward making metal additive manufacturing more accessible to manufacturers who already use  or plan to adopt SLS technology.

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